We are pleased to inform you of some exciting news! Commercial Plastics has acquired the assets of Epkamex, S.A. de C.V., a custom injection molding manufacturer in Monterrey, Mexico. The name of our new location is Commercial Plastics Monterrey LLC.
Epkamex, S.A. de C.V. shares the same core values as Commercial Plastics and now bringing the two together only strengthens our ability to service our customers. We look forward to growing our capabilities and continuing to build upon the fantastic partnerships already in place.
• 180,000sqft facility with a 45-foot ceiling height
30 molding machines with current plans for up to 3,000 ton machines
ISO 9001 certified, IATF 16949:2016 certified, IMMEX
Family owned with 75 employees
With the acquisition of the assets of Epkamex, S.A. de C.V., we will have five manufacturing sites located in Wisconsin, Nebraska, Illinois, Minnesota and now Monterrey, Mexico. We currently have 700 employees who service the following industries: Medical & Healthcare, Aerospace, Agriculture, Hygiene Products, Outdoor Recreational, Lighting, Commercial Furniture, Appliance, Automotive, Consumer Products, Electrical, Power Sports, HVAC, and Health & Fitness.
Commercial Plastics has always been committed to being your full-service custom molding partner. That means making a commitment to go beyond injection molding to work with our customers as partners to enhance their productivity and profitability.
If you would like to learn more about our company, we encourage you to check out our website at www.ecommercialplastics.com.
Terms were not disclosed. Imperial Plastics is a diverse thermoplastic molder with insert, gas-assisted and structural foam molding technologies. It has a 400,000-square-foot plant in Mora, Minn., and a leased headquarters plant in Lakeville.
Imperial Plastics was founded in 1968 and serves the agricultural, building materials, outdoor recreation and industrials end markets. It had a third plant in Mankato, Minn., which it opened in 2014 but closed in early 2017 after it lost contracts from one of its major customers who moved production outside the United States.
Imperial had also grown through acquisition. The Lakeville-based company bought Mora-based Engineered Polymers Corp. in 2014.
Imperial was No. 86 in Plastics News‘ 2019 ranking of North American injection molders, with estimated sales of $85 million. Commercial Plastics ranked No. 90, with estimated sales of $80 million.
Chicago-based Stout advised Imperial Plastics on the sale.
This group represents combined related sales of $29.3 billion. While that number is above last year by a tiny fraction of 1 percent, the average sales per firm is down 0.8 percent. Why? Mostly due to declines in the automotive market in 2019.
Those companies were hit again with shutdowns due to the pandemic — which aren’t reflected in 2019 numbers — so it’s a tough market, no doubt.
Resin prices dropped a bit among the top materials. ABS, nylon, polycarbonate and polyethylene saw smaller declines of 2-9 percent, however, polypropylene showed the biggest slide at 19.2 percent.
Let’s get back to that pandemic thing, A very non-scientific look at our story listings has 236 mentions of COVID-19 in the eight weeks between the end of February and mid-June. I can’t tell if the disruptions helped or hurt our research.
On one hand, we heard from some companies that had not responded in the past. But at other firms, some communication departments were out of sync with our regular avenues to update information.
Very few of our telephone calls to company headquarters were successful, and our best responses came from email and cell phones.
This leads me into another of my public service announcements, this time to website editors: Please double check the contact email listed online, nothing is worse than generic mailboxes like info@ or customerservice@ bouncing back as undeliverable. If you weren’t contacted for this ranking or any type of recent special coverage, please let us know how best to reach you.
And finally, congratulations to Tessy Plastics Corp. for breaking into the top 25 this year.
Want more information? Visit our top 100 ranking online at http://www.plasticsnews.com/rankings/injection-molders. And watch next week’s issue for the rest of this year’s injection molders’ ranking.
A plastic injection molding company with core competencies in design assistance, assembly, decoration and logistics. As a qualified supplier, it can also source non-plastics components, manufacture finished assemblies and products, perform quality assurance and ship the finished products to the end user.
Working with CBW Automation, CO and Robotic Automation Systems, WI, Commercial Plastics expanded its technology reach with the latest in IML automation with 2 CBW pre-cut roll fed systems, 1 six-axis Fanuc robot, and 2 three-axis Hahn robots.
The goal of the new technology was to improve the performance of the customer’s product, improve sequential barcode processes, reduce set up scrap rates, expand label technology, improve MDR processes and improve production flexibility. One challenge was the sequential barcodes on each label set that demanded stringent quality control. We now read the barcodes upstream in the process, which eliminates out of sequence barcodes in the molding process. All of these goals were achieve above our expectations and we now have other customers asking to use this technology.
Commercial Plastics is working to further expand its focus on manufacturing cost control and productivity enhancement through the creation of a dedicated LEAN training program in its Kenosha, WI facility.
The program will be implemented and supervised through the newly created position of LEAN Manufacturing Engineer. The inaugural incumbent is Shriraj Parikh, who is also new to CPC, being hired in from his former position as Lead Lean Engineer for Bimba Manufacturing, Monee, IL.
Parikh joins Commercial Plastics after a 9-year career working in Continuous Improvement and Lean positions for companies in such technical businesses as industrial automation (Bimba Manufacturing), motion and control technologies (Parker Hannifin) and Mechanical and Industrial Engineering (Flowserve Corporation). He holds an MS in Industrial Engineering and BS in Mechanical Engineering.
“My immediate objective is to install an effective training program across all plant disciplines, with particular emphasis on CPC’s cell manufacturing system,” said Parikh.